Kaspar Outdoors: Senior Design Engineer

Company: Kaspar Companies
Location: Bryan
Posted on: May 27, 2025

Job Description:

Description:Kaspar OutdoorsJob Description: Senior Design Engineer
Opportunities:

• Are you creative and innovative?
• Are you an expert in CAD software and have a deep understanding of the manufacturing process?
• Does working for a family-centric organization based in a small-town environment appeal to you?
• Do the values of stewardship, versatility, and family resonate strongly with you?
• Do you find the improvement of people's lives through stewardship of God-given resources inspiring?Then, Kaspar Outdoors is for you!
  Primary Function:The Senior Technical Design Engineer leads mechanical design across new product development, cost reduction, and production support. This role blends expert CAD work with strong DFM/DFA principles to deliver scalable, manufacturable solutions in a lean environment.
  Position Responsibilities (including but not limited to):Design Ownership & Execution:
  • Lead mechanical design projects from concept through production release using SolidWorks.
  • Generate and manage detailed 3D models, assemblies, and fully toleranced 2D drawings.
  • Conduct tolerance stack-up analysis and apply GD&T to ensure fit/function in real-world manufacturing.
  • Select appropriate materials, coatings, and mechanical components for performance and manufacturability.
  • Manage engineering files and revisions using SolidWorks PDM.
  • Maintain engineering change control and revision tracking across product lines.Manufacturing & Cross-Functional Collaboration:
    • Work closely with CNC programmers, machinists, and assembly to ensure manufacturability and cost-efficiency.
    • Support tooling, fixture design, and prototype evaluation to bridge design and production.
    • Work closely with Manufacturing Engineering to drive root cause analysis and corrective action for design-related production issues.
    • Partner with purchasing and suppliers to resolve design constraints related to material or process capabilities.Continuous Improvement & Leadership:
      • Mentor design staff on best practices, GD&T, DFM/DFA, and design workflows.
      • Propose and implement improvements to design workflows, drawing standards, and product documentation.
      • Lead design reviews and support lean initiatives (e.g., Kaizen events, standard work definition).#PM25Skills:Technical Skills:
        • Expert in SolidWorks, including parametric modeling, configurations and assemblies.
        • Proficient with SolidWorks PDM for file management and design revision control.
        • Understanding of GD&T, Knowledge of drawing standards, and tolerance analysis.
        • Strong DFM/DFA skills and understanding of machining, metal fabrication with knowledge of composites.
        • Familiar with FEA, design validation, and physical testing methodologies.
        • Strong grasp of materials, coatings, and finishes, especially for stainless steel, aluminum, and composites.Soft Skills & Attributes:
          • Strong technical communication skills, both written and verbal.
          • Highly organized with a detail-oriented mindset.
          • Proven ability to take initiative and drive projects with minimal oversight.
          • Comfortable operating in a fast-paced, cross-functional environment.Qualifications:Required:
            • Bachelor's Degree in Mechanical Engineering or related field, or equivalent hands-on experience.
            • 5+ years of mechanical design experience in a production-focused environment.
            • Mastery of SolidWorks and SolidWorks PDM.
            • Demonstrated ability to take designs from concept to production with minimal revision cycles.
            • Strong problem-solving mindset with experience in root cause analysis and continuous improvement.Preferred:
              • Background in firearms, defense, or precision manufacturing.
              • Familiarity with ERP/MRP systems and engineering document control practices.
              • Experience leading or mentoring junior engineers.Physical Requirements:
                • Extended periods of sitting and/or walking (33% - 75% of time)
                • Stooping, bending, twisting, leaning (10% - 25% of time)
                • Lifting of up to 25 lbs. occasionally (0% - 33% of time)Work Environment:
                  • Frequent work in a manufacturing environment where the use of proper protective equipment (PPE) such as eye protection, hearing protection and safety shoes is mandatoryRequirements:
                    
                    
                    
                    
                    
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Keywords: Kaspar Companies, Round Rock , Kaspar Outdoors: Senior Design Engineer, Engineering , Bryan, Texas